Field Cases

Styrene Monomer service line

Field Reality

A 3-inch steel line in styrene monomer service had corroded until almost nothing of the original wall was left. The reported minimum remaining wall was 0.3 mm, from an original 5.49 mm — about 94.5% of the wall gone. The line ran vertically and turned through a bend near its base, so whatever was done had to follow that geometry rather than a convenient straight section.

Severely corroded industrial pipe in styrene monomer service before ISB construction.
The line as it was found. This is the Field the Method had to answer.

Key verified Field facts

Medium
Styrene Monomer operator-reported service
Pressure
0.6 MPa operator-reported
Asset
3-inch steel service line operator-reported
Geometry
Vertical run continuing through a lower bend observed in the Field record
Field condition
Severe external corrosion — reported minimum wall 0.3 mm from an original 5.49 mm, about 94.5% reported wall loss operator-reported
Dominant hazard / constraint
Almost no pressure-retaining wall left in styrene monomer service observed in the Field record

Resulting ISB

An ISB was constructed around the corroded run and carried continuously through the vertical section and the lower bend as one body, rather than as separate patches at separate places.

Completed ISB running through the vertical pipe and its lower bend.
The completed body, carried continuously through the vertical run and the bend.

Case boundary

This Case records one unique Field Reality. It is not a construction instruction and not a template. A Solution developed for one Field must not be copied into another Field without new DendroSeal Understanding.